United States 3D Printing Market 2025: Size, Share, Industry Overview and Forecast to 2033

United States 3D Printing Market Size, Share, Trends, Growth Factors and Forecast 2025-2033

United States 3D Printing Market Size, Share, Industry Overview, Trends and Forecast 2025-2033

IMARC Group has recently released a new research study titled “United States 3D Printing Market Report by Component (Printer, Material, Software, Services), Process (Binder Jetting, Directed Energy Deposition, Material Extrusion, Material Jetting, Powder Bed Fusion, Sheet Lamination, and Others), Technology (Stereolithography, Selective Laser Sintering, Electron Beam Melting, Fused Deposition Modeling, Laminated Object Manufacturing, and Others), Application (Prototyping, Tooling, Functional Part Manufacturing), Vertical (Consumer Products, Industrial, Aerospace and Defense, Automotive, Healthcare, Education and Research, and Others), and Region 2025-2033” which offers a detailed analysis of the market drivers, segmentation, growth opportunities, trends, and competitive landscape to understand the current and future market scenarios.

United States 3D Printing Market Overview

The United States 3D printing market size reached USD 5.8 Billion in 2024. Looking forward, IMARC Group expects the market to reach USD 41.4 Billion by 2033, exhibiting a growth rate (CAGR) of 21.70% during 2025-2033. The market is growing due to increasing demand for rapid prototyping, customized manufacturing, and supply chain efficiency. Growth is driven by technological advancements, government support, and expanding applications across industries, making the industry more dynamic, innovative, and competitive.

Market Size and Growth

Base Year: 2024

Forecast Years: 2025-2033

Historical Years: 2019-2024

​Market Size in 2024: USD 5.8 Billion

​Market Forecast in 2033: USD 41.4 Billion

Market Growth Rate 2025-2033: 21.70%

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Key Market Highlights:

✔️ Strong market growth driven by advancements in additive manufacturing technologies

✔️ Increasing adoption across aerospace, healthcare, automotive, and consumer goods sectors

✔️ Expanding investments in R&D and industrial-scale 3D printing applications

United States 3D Printing Market Trends and Drivers:

The United States 3D Printing Market is experiencing steady expansion as industries increasingly adopt additive manufacturing to enhance flexibility and reduce reliance on global supply chains. What was once a niche technology has evolved into a core production method that enables faster, localized manufacturing.

Rising United States 3D Printing Market Demand Across Industries

Growing united states 3d printing market demand is being fueled by key sectors like aerospace, healthcare, and automotive. Boeing, for instance, now uses 3D printing for nearly one-third of specific aircraft components—reducing production time by more than half while minimizing material waste. In the medical field, FDA-approved 3D-printed devices saw a 45% surge in 2024, with increasing use in customized implants and patient-specific surgical tools.

Automotive manufacturers, including Ford, are leveraging metal 3D printing to produce lighter, more fuel-efficient components. To meet the increasing demand for skilled workers—projected to fall short by 78,000 by 2026—national initiatives like America Makes are helping train the next generation of additive manufacturing professionals, ensuring consistent united states 3d printing market growth.

Advancements in Materials and Sustainability Efforts

Material innovation remains a driving force behind united states 3d printing market growth. High-performance alloys and advanced photopolymers now represent nearly 70% of the market’s $2.1 billion materials segment. These cutting-edge materials support applications in jet engines, defense systems, and energy solutions.

Sustainability is also shaping the market’s direction. Eco-friendly materials such as algae-based bioplastics have doubled in adoption since 2024, driven by stricter environmental policies in states like California. This trend reflects a growing emphasis on green manufacturing solutions within the united states 3d printing market outlook.

Innovation continues to propel the united states 3d printing market outlook beyond Earth. NASA is exploring the use of lunar regolith for future moon base construction, while startups like Fortify are advancing carbon fiber 3D printing technologies with more than $20 million in new funding. Smart digital tools are also accelerating research and material development by reducing testing costs and development cycles.

A major trend shaping the United States 3D printing market growth is the rise of on-demand manufacturing. Companies like Xometry and Protolabs enable small and mid-sized businesses to access 3D printing capabilities without owning expensive equipment. This democratization of technology is reducing prototyping costs from thousands to just a few hundred dollars.

Educational programs are also expanding nationwide. Since 2024, most technical institutions in the U.S. have incorporated 3D printing courses, ensuring a steady pipeline of skilled professionals who can sustain long-term united states 3d printing market demand.

Efficiency, Security, and Design Innovation

Production efficiency is improving rapidly. Desktop Metal’s Live-Shop system allows manufacturers to remotely monitor machines, cutting downtime by up to 70%. As digitalization expands, cybersecurity investments have tripled to safeguard sensitive 3D printing data, with blockchain now being used for secure design management.

Generative design tools are revolutionizing production by enabling lighter yet stronger parts—some up to 80% lighter. Hybrid manufacturing, which integrates 3D printing with traditional machining, is gaining momentum and boosting profit margins for companies like DMG Mori.

Standardization, Local Production, and Future Outlook

Industry standardization has improved, with ASTM and ISO introducing streamlined qualification processes in 2024 to simplify regulatory compliance. Localized production is also growing, as seen in Adidas’s small-scale U.S. factories that can produce shoes in just two days—cutting shipping emissions by nearly 90%. Recycled titanium powder is also becoming a popular, cost-effective material choice.

Looking ahead, the united states 3d printing market outlook remains highly optimistic. Emerging technologies such as digital twins, industrial IoT, and advanced simulations are expected to accelerate material innovation and minimize printing errors by 2027. With continued advancements in design, education, sustainability, and production efficiency, the United States 3D Printing Market is positioned to play a central role in the future of American manufacturing.

United States 3D Printing Market Segmentation:

The report segments the market based on product type, distribution channel, and region:

Study Period:

Base Year: 2024

Historical Year: 2019-2024

Forecast Year: 2025-2033

Breakup by Component:

●     Printer

○     Desktop Printer

○     Industrial Printer

●     Material

○     Polymers

○     Metal and Alloys

○     Ceramic

○     Others

●     Software

●     Services

○     3D Scanning

○     Designing

○     Prototype Development

○     Others

Breakup by Process:

●     Binder Jetting

●     Directed Energy Deposition

●     Material Extrusion

●     Material Jetting

●     Powder Bed Fusion

●     Sheet Lamination

●     Others

Breakup by Technology:

●     Stereolithography

●     Selective Laser Sintering

●     Electron Beam Melting

●     Fused Deposition Modeling

●     Laminated Object Manufacturing

●     Others

Breakup by Application:

●     Prototyping

●     Tooling

●     Functional Part Manufacturing

Breakup by Vertical:

●     Consumer Products

●     Industrial

●     Aerospace and Defense

●     Automotive

●     Healthcare

●     Education and Research

●     Others

Breakup by Region:

●     Northeast

●     Midwest

●     South

●     West

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Competitive Landscape:

The market research report offers an in-depth analysis of the competitive landscape, covering market structure, key player positioning, top winning strategies, a competitive dashboard, and a company evaluation quadrant. Additionally, detailed profiles of all major companies are included.

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