Global Air Transport USM Market: Growth Outlook, Trends, and Strategic Insights (2025–2032)

The Global Air Transport Used Serviceable Material (USM) Market has emerged as a critical pillar of the aviation aftermarket ecosystem, supporting fleet readiness, cost optimization, and sustainability initiatives. Valued at USD 6.07 billion in 2024, the market is projected to expand steadily at a compound annual growth rate (CAGR) of 4.9% from 2025 to 2032, reaching approximately USD 8.91 billion by 2032. This growth reflects the aviation industry’s increasing reliance on certified, refurbished aircraft components to meet rising air travel demand while controlling operational expenses.

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Market Overview and Industry Significance

Used Serviceable Materials refer to aircraft parts and components that have been removed from service, inspected, repaired if required, and recertified to meet airworthiness standards. USMs play a vital role in extending aircraft lifecycle value while offering airlines and defense operators a cost-effective alternative to new components. With global commercial aviation rebounding and fleet utilization rates increasing, the demand for high-quality, reliable USM solutions is strengthening across regions.

The air transport sector is witnessing a surge in global passenger traffic, driven by expanding commercial airline networks and renewed defense aviation activities. This environment compels airlines and military operators to maintain fleet readiness through advanced components and robust maintenance practices. Consequently, USM adoption is accelerating as a trusted solution that balances cost efficiency with regulatory compliance.

Key Market Drivers

One of the primary growth drivers of the air transport USM market is the refurbishment of existing commercial aircraft. Airlines are increasingly modernizing in-service fleets instead of investing solely in new aircraft, particularly amid supply chain constraints and long delivery timelines. Refurbishment programs typically cover engines, airframes, landing gears, radars, antennas, and other critical components—areas where USMs offer substantial economic advantages.

Additionally, Maintenance, Repair, and Overhaul (MRO) providers are expanding their USM portfolios to meet customer demand for faster turnaround times and lower maintenance costs. Certified USM parts not only reduce procurement expenses but also improve component availability, minimizing aircraft-on-ground (AOG) situations.

Market Dynamics and COVID-19 Impact

The report comprehensively evaluates market dynamics from both the demand and supply sides, including drivers, restraints, emerging trends, and future opportunities. The COVID-19 pandemic initially disrupted aviation operations and supply chains; however, it also highlighted the importance of cost-efficient maintenance solutions. As airlines focused on cash preservation during recovery, the demand for USMs increased, reinforcing their long-term value proposition.

The study incorporates revenue impact analysis of COVID-19 across market leaders, followers, and emerging players, ensuring a realistic assessment of post-pandemic market conditions.

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Segmentation Insights

By product type, the air transport USM market includes:

• Engines

• Components

• Airframes

• Other systems

Engine and component USMs account for a significant share due to their high replacement frequency and refurbishment potential.

Based on aircraft type, the market spans:

• Narrowbody jets

• Widebody jets

• Turboprops

• Regional jets

Narrowbody aircraft dominate demand, supported by the growth of short- and medium-haul routes globally.

By application, the market is segmented into:

• Original Equipment Manufacturers (OEMs)

• Aftermarket

The OEM segment dominates, driven by increased spending on authorized servicing, logistics, and compliance-driven maintenance. OEMs are expected to supply a majority share of global USMs over the forecast period.

Regional Analysis

North America holds the largest share of the global air transport USM market, supported by a strong commercial aviation industry in the United States and Canada, along with established MRO and engine manufacturing capabilities across the region. Mexico’s growing aerospace manufacturing base further strengthens regional supply chains.

The Asia-Pacific region is expected to register the fastest growth during the forecast period, fueled by rapid air traffic expansion, increasing aircraft fleets, and rising investments in aviation infrastructure.

Europe, the Middle East & Africa, and South America also contribute steadily, supported by fleet modernization programs and expanding MRO networks.

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Competitive Landscape and Strategic Developments

The global air transport USM market is moderately consolidated, with key players focusing on geographic expansion, partnerships, and portfolio diversification. Notable developments include A J Walter Aviation Limited’s expansion into China through a joint venture, strengthening its Asia-Pacific presence. Additionally, Boeing’s entry into the USM business enhances customer choice by offering certified used components alongside new parts, reinforcing lifecycle support capabilities.

Leading companies such as AAR Corp, GA Telesis, Lufthansa Technik, Honeywell, Pratt & Whitney, and GE continue to invest in advanced inspection, certification, and logistics capabilities to maintain competitive advantage.

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